四川盆地页岩气地质工程一体化高效开发关键技术与装备Key techniques and equipment for efficient integrated geoscience-engineering development of shale gas in Sichuan Basin
刘清友,朱海燕,唐煊赫,佘朝毅,欧成华,刘勇
LIU Qingyou,ZHU Haiyan,TANG Xuanhe,SHE Chaoyi,OU Chenghua,LIU Yong
摘要(Abstract):
四川盆地页岩气具有储层构造复杂、埋藏深、甜点储层薄、裂缝/断层发育、地应力差大、破裂压力高、产量衰减快等世界罕见的复杂特征,致使原有北美页岩气开发技术难以满足四川盆地的特殊需求,亟需自主研发适应于四川盆地复杂地质条件的页岩气高效开发技术。针对四川盆地复杂地质条件下的页岩气储层地质甜点与工程甜点科学评价、长水平井高效钻井、分段体积压裂和控压高效开发的关键技术与装备等难题,基于地质工程一体化研究思路,以地质建模为基础,发明了复杂页岩气储层“地质-工程”双甜点评价新方法、复杂难钻地层高效增压提速与动态多因素个性化钻头设计方法、基于双甜点的地质工程一体化分段体积压裂参数优化方法;自主研发了系列个性化高效复合钻头、无线电控趾端压裂滑套、全溶桥塞和专用压缩机等高性能关键工具与装备,形成了具有中国自主知识产权的四川盆地页岩气地质工程一体化高效开发关键技术与配套装备。研究成果先后在四川盆地长宁、威远、涪陵等页岩气田大规模应用834井次,通过提高钻头使用寿命、缩减钻井周期、提升压裂效率及单井测试产量,支撑了中国页岩气高效开发关键技术与装备进步。
The complex characteristics of shale gas in Sichuan Basin including complex reservoir structure, deep burial, thin sweet spot reservoirs, much-developed fractures/faults, large in-situ stress difference, high fracturing pressure and rapid production decline are rare in the world. This makes existing North American shale gas development techniques difficult to meet the special requirements of Sichuan Basin, and independent research is urgently needed for efficient shale gas development techniques suitable for complex geological conditions of Sichuan Basin.Aiming at challenges of key techniques and equipment for scientific evaluation of geological sweet spots and engineering sweet spots in shale gas reservoirs, efficient drilling of long horizontal section wells, staged volume fracturing and pressure-controlled efficient development in complex geological conditions in Sichuan Basin, based on research idea of integrated geoscience-engineering and taking geological modeling as foundation, new methods are invented for evaluating “geology-engineering” dual sweet spots in complex shale gas reservoirs, efficient pressurizing and accelerating and dynamic multi-factors individualized bit design for hard-to-drill strata and parameter optimization for integrated geoscience-engineering staged volume fracturing based on dual sweet spots. High-performance key tools and equipment are independently developed including a series of individualized efficient composite bits, radio-controlled toe fracturing sliding sleeves, fully-soldering bridge plugs and specialized compressors, forming key techniques and supporting equipment with independent intellectual property rights for efficient integrated geoscience-engineering development of shale gas in Sichuan Basin. The research achievements has been applied to 834 well times in large scale in Changning, Weiyuan and Fuling shale gas fields in Sichuan Basin and support the progress of key techniques and equipment for efficient development of shale gas in China by extending bit life, reducing drilling cycles, improving fracturing efficiency and increasing single-well testing production.
关键词(KeyWords):
四川盆地;页岩气;地质工程一体化;双甜点评价;个性化钻头;分段体积压裂;专用压缩机
Sichuan Basin;shale gas;integrated geoscience-engineering;dual sweet spots evaluation;individualized bit;staged volume fracturing;specialized compressor
基金项目(Foundation): 国家自然科学基金重大仪器项目“井下机器人智能钻完井模拟实验系统研制”(52327803);国家自然科学基金重大项目课题“开采过程多场时空演变规律与流动调控方法”(52192622);国家自然科学基金面上项目“页岩气立体加密井组压裂复杂裂缝扩展与井间干扰机理研究”(52374004);; 国家重点研发计划“大型油气藏CO_2压裂埋存全流程关键技术指标体系及标准化”(2023YFF0614102);国家重点研发计划“CO_2地质封存协同枯竭页岩储层增渗开采技术”(2023YFE0110900)
作者(Author):
刘清友,朱海燕,唐煊赫,佘朝毅,欧成华,刘勇
LIU Qingyou,ZHU Haiyan,TANG Xuanhe,SHE Chaoyi,OU Chenghua,LIU Yong
DOI: 10.19597/j.issn.1000-3754.202405065
参考文献(References):
- [1]马永生,蔡勋育,赵培荣.中国页岩气勘探开发理论认识与实践[J].石油勘探与开发,2018,45(4):561-574.MA Yongsheng,CAI Xunyu,ZHAO Peirong. China’s shale gas exploration and development:Understanding and practice[J].Petroleum Exploration and Development, 2018, 45(4):561-574.
- [2]孙焕泉,周德华,蔡勋育,等.中国石化页岩气发展现状与趋势[J].中国石油勘探,2020,25(2):14-26.SUN Huanquan,ZHOU Dehua,CAI Xunyu,et al. Progress and prospect of shale gas development of Sinopec[J]. China Petroleum Exploration,2020,25(2):14-26.
- [3]谢军.长宁―威远国家级页岩气示范区建设实践与成效[J].天然气工业,2018,38(2):1-7.XIE Jun. Practices and achievements of the Changning-Weiyuan shale gas national demonstration project construction[J]. Natural Gas Industry,2018,38(2):1-7.
- [4]马新华.四川盆地天然气发展进入黄金时代[J].天然气工业,2017,37(2):1-10.MA Xinhua. A golden era for natural gas development in the Sichuan Basin[J]. Natural Gas Industry,2017,37(2):1-10.
- [5]胡文瑞.地质工程一体化是实现复杂油气藏效益勘探开发的必由之路[J].中国石油勘探,2017,22(1):1-5.HU Wenrui. Geology-engineering integration:A necessary way to realize profitable exploration and development of complex reservoirs[J]. China Petroleum Exploration,2017,22(1):1-5.
- [6]赵文智,贾爱林,位云生,等.中国页岩气勘探开发进展及发展展望[J].中国石油勘探,2020,25(1):31-44.ZHAO Wenzhi, JIA Ailin, WEI Yunsheng, et al. Progress in shale gas exploration in China and prospects for future development[J]. China Petroleum Exploration, 2020, 25(1):31-44.
- [7]张金川,聂海宽,徐波,等.四川盆地页岩气成藏地质条件[J].天然气工业,2008,28(2):151-156,179-180.ZHANG Jinchuan,NIE Haikuan,XU Bo,et al. Geological condition of shale gas acculturation in Sichuan Basin[J]. Natural Gas Industry,2008,28(2):151-156,179-180.
- [8]邹才能,董大忠,王玉满,等.中国页岩气特征、挑战及前景(一)[J].石油勘探与开发,2015,42(6):689-701.ZOU Caineng, DONG Dazhong, WANG Yuman, et al. Shale gas in China:Characteristics, challenges and prospects (Ⅰ)[J].Petroleum Exploration and Development,2015,42(6):689-701.
- [9]郭彤楼,张汉荣.四川盆地焦石坝页岩气田形成与富集高产模式[J].石油勘探与开发,2014,41(1):28-36.GUO Tonglou, ZHANG Hanrong. Formation and enrichment mode of Jiaoshiba shale gas field, Sichuan Basin[J]. Petroleum Exploration and Development,2014,41(1):28-36.
- [10]邹才能,董大忠,王玉满,等.中国页岩气特征、挑战及前景(二)[J].石油勘探与开发,2016,43(2):166-178.ZOU Caineng, DONG Dazhong, WANG Yuman, et al. Shale gas in China:Characteristics, challenges and prospects (Ⅱ)[J]. Petroleum Exploration and Development,2016,43(2):166-178.
- [11]李茗,吴洁.美国密歇根盆地安特里姆页岩气区带成藏特征[J].新疆石油地质,2014,35(4):491-494.LI Ming,WU Jie.The reservoir characteristics of Antrim shale gas play in Michigan Basin,USA[J]. Xinjiang Petroleum Geology,2014,35(4):491-494.
- [12]刘树根,冉波,郭彤楼,等.四川盆地及周缘下古生界富有机质黑色页岩从优质烃源岩到页岩气产层[M].北京:科学出版社,2014.LIU Shugen, RAN Bo, GUO Tonglou, et al. From oil prone source rock to gas producing shale reservoir lower Palacozoic organic matter-rich black shale in the Sichuan Basin and its peripbery[M]. Beijing:Science Press,2014.
- [13]欧居刚,王小兰,杨晓,等.水平井地震导向技术探索与应用:以四川盆地复杂地区页岩气井为例[J].物探与化探,2021,45(3):551-559.OU Jugang,WANG Xiaolan,YANG Xiao,et al. The exploration and application of horizontal well seismic guidance technology:A case study of shale wells in the complex area of Sichuan Basin[J]. Geophysical and Geochemical Exploration, 2021,45(3):551-559.
- [14]郭建林,贾爱林,贾成业,等.页岩气水平井生产规律[J].天然气工业,2019,39(10):53-58.GUO Jianlin,JIA Ailin,JIA Chengye,et al. Production laws of shale-gas horizontal wells[J]. Natural Gas Industry,2019,39(10):53-58.
- [15]刘清友,朱海燕,陈鹏举.地质工程一体化钻井技术研究进展及攻关方向:以四川盆地深层页岩气储层为例[J].天然气工业,2021,41(1):178-188.LIU Qingyou, ZHU Haiyan, CHEN Pengju. Research progress and direction of geology-engineering integrated drilling technology:A case study on the deep shale gas reservoirs in the Sichuan Basin[J]. Natural Gas Industry,2021,41(1):178-188.
- [16] OU C H,LI C C,RUI Z H,et al. Lithofacies distribution and gas-controlling characteristics of the Wufeng-Longmaxi black shales in the southeastern region of the Sichuan Basin, China[J]. Journal of Petroleum Science and Engineering, 2018,165:269-283.
- [17] LI C C, OU C H. Modes of shale-gas enrichment controlled by tectonic evolution[J]. Acta Geologica Sinica(English Edition),2018,92(5):1934-1947.
- [18] OU C H,LI C C. 3D discrete network modeling of shale bedding fractures based on lithofacies characterization[J]. Petroleum Exploration and Development,2017,44(2):336-345.
- [19] LI C C,OU C H,HUANG S Y,et al. Remigration and leakage from continuous shale reservoirs:Insights from the Sichuan Basin and its periphery, China[J]. AAPG Bulletin, 2019, 103(8):2009-2030.
- [20] ZHU H Y,TAO L,LIU Q Y,et al. Multiscale change characteristics of Chinese Wufeng shale under supercritical carbon dioxide.[C].Dubai:SPE Annual Technical Conference and Exhibition,2016.
- [21] ZHU H Y,TAO L,LIU D Q,et al. Fracability estimation for Longmaxi shale:Coupled brittleness, stress-strain and fracture[J]. Arabian Journal for Science and Engineering,2018,43:6639-6652.
- [22] ZHU H Y,TAO L,LIU Q Y,et al. Fracture characteristics and change of permeability under the influence of natural fractures:Experimental study of Wufeng-Longmaxi shale[J]. SPE Reservoir Evaluation and Engineering,2018,21(2):225-237.
- [23] ZHU H Y,DENG J G,CHEN Z R,et al. Perforation optimization of hydraulic fracturing of oil and gas well[J]. Geomechanics and Engineering,2013,5:463-483.
- [24]朱海燕,龚丁,张兵.致密砂岩气储层多尺度“地质-工程”双甜点评价新方法[J].天然气工业,2023,43(6):76-86.ZHU Haiyan,GONG Ding,ZHANG Bing. A multi-scale geology-engineering sweet spot evaluation method for tight sandstone gas reservoirs[J]. Natural Gas Industry, 2023, 43(6):76-86.
- [25]刘清友,马德坤,汤小文.钻柱纵向振动模型的建立及求解方法[J].西南石油学院学报,1998,21(4):66-69.LIU Qingyou,MA Dekun,TANG Xiaowen. The method of solution and establishment for axial vibration model of drilling string[J]. Journal of Southwest Petroleum Institute,1998,21(4):66-69.
- [26]刘清友,马德坤,钟青.钻柱扭转振动模型的建立及求解[J].石油学报,2000,21(2):78-82.LIU Qingyou, MA Dekun, ZHONG Qing. A drilling string torsional vibration model and its solution[J]. Acta Petrolei Sinica,2000,21(2):78-82.
- [27]毛良杰,刘清友,周守为,等.剪切流作用下隔水管涡激振动响应机理[J].石油勘探与开发,2015,42(1):101-106.MAO Liangjie,LIU Qingyou,ZHOU Shouwei,et al. Vortex-induced vibration mechanism of drilling riser under shear flow[J]. Petroleum Exploration and Development,2015,42(1):101-106.
- [28]刘清友,敬俊,祝效华.钴柱与实钴水平井眼接触形态及摩阻影响分析[J].西南石油大学学报(自然科学版),2017,39(5):163-169.LIU Qingyou,JING Jun,ZHU Xiaohua. Analysis on the form of contact between a drill string and dilled horizontal wellbore and the effects of friction[J]. Journal of Southwest Petroleum University(Science&Technology Edition), 2017, 39(5):163-169.
- [29]刘清友,汪兴明,徐涛.考虑瞬态温度场的水平井水力冲砂临界排量[J].西南交通大学学报,2014,49(6):1123-1129.LIU Qingyou, WANG Xingming, XU Tao. Critical discharge flow of sand cleaning fluid considering transient temperature effect of horizontal well[J]. Journal of Southwest Jiaotong University,2014,49(6):1123-1129.
- [30]窦同伟,刘清友,任海涛,等.地层岩石抗钻特性横向分布规律[J].石油学报,2016,37 (增刊2):144-149.DOU Tongwei,LIU Qingyou,REN Haitao,et al. Lateral distribution law of formation rock anti-drilling property[J]. Acta Petrolei Sinica,2016,37(S2):144-149.
- [31]朱海燕,刘清友,邓金根,等.冲旋钻井条件下的岩石破碎机理[J].应用基础与工程科学学报,2012, 20(4):622-631.ZHU Haiyan,LIU Qingyou,DENG Jingen,et al. Rock-breaking mechanism of rotary-percussive drilling[J]. Journal of Basic Science and Engineering,2012,20(4):622-631.
- [32] LIU Q Y,CHEN Y H,REN T,et al. Optimized inchworm motion planning for a novel in-pipe robot[J]. Proceedings of The Institution of Mechanical Engineers,Part C:Journal of Mechanical Engineering Science,2014,228(7):1248-1258.
- [33] LIU Q Y,REN T,CHEN Y H. Characteristic analysis of a novel in-pipe driving robot[J]. Mechatronics, 2013, 23(4):419-428.
- [34]罗鸣,朱海燕,刘清友,等.一种适用于超高温超高压塑性泥岩的V形齿PDC钻头[J].天然气工业,2021,41(4):97-106.LUO Ming,ZHU Haiyan,LIU Qingyou,et al. A V-cutter PDC bit suitable for ultra-HTHP plastic mudstones[J]. Natural Gas Industry,2021,41(4):97-106.
- [35] LIU Q Y,TANG Y,WANG D G,et al. Numerical simulation on the impact dynamics of a novel rotation air hammer and experimental research[J]. Journal of Vibroengineering, 2015, 17(5):2260.
- [36]唐煊赫,朱海燕,李奎东.基于FEM-DFN的页岩气储层水力压裂复杂裂缝交错扩展模型[J].天然气工业,2023,43(1):162-176.TANG Xuanhe, ZHU Haiyan, LI Kuidong. A FEM-DFN-based complex fracture staggered propagation model for hydraulic fracturing of shale gas reservoirs[J]. Natural Gas Industry,2023,43(1):162-176.
- [37]唐煊赫,朱海燕,车明光,等.裂缝性页岩暂堵压裂复杂裂缝扩展模型与暂堵时机[J].石油勘探与开发,2023,50(1):139-151.TANG Xuanhe,ZHU Haiyan,CHE Mingguang,et al. Complex fracture propagation model and plugging timing optimization for temporary plugging fracturing in naturally fractured shale[J].Petroleum Exploration and Development, 2023, 50(1):139-151.
- [38] HUANG C H,ZHU H Y,WANG J D,et al. A FEM-DFN model for the interaction and propagation of multi-cluster fractures during variable fluid-viscosity injection in layered shale oil reservoir[J]. Petroleum Science,2022,19(6):2796-2809.
- [39] ZHU H Y,HUANG C H,TANG X H,et al. Multicluster fractures propagation during temporary plugging fracturing in naturally fractured reservoirs integrated with dynamic perforation erosion[J]. SPE Journal,2023,28(4):1986-2002.
- [40] ZHU H Y, TANG X H, LIU Q Y, et al. 4D multi-physical stress modelling during shale gas production:A case study of Sichuan Basin shale gas reservoir, China[J]. Journal of Petroleum Science and Engineering,2018,167:929-943.
- [41] ZHU H Y,ZHANG X D, GUO J C,et al. Stress field interference of hydraulic fractures in layered formation[J]. Geomechanics and Engineering,2015,9(5):645-667.
- [42] ZHU H Y,ZHAO X,GUO J C,et al. Coupled flow-stress-damage simulation of deviated-wellbore fracturing in hard-rock[J].Journal of Natural Gas Science and Engineering,2015:711-724.
- [43]朱海燕,沈佳栋,周汉国.支撑裂缝导流能力的数值模拟[J].石油学报,2018,39(12):1410-1420.ZHU Haiyan,SHEN Jiadong,ZHOU Hanguo. Numerical simulation on propped fracture conductivity[J]. Acta Petrolei Sinica,2018,39(12):1410-1420.
- [44]肖佳林,游园,朱海燕,等.重庆涪陵国家级页岩气示范区开发调整井压裂工艺关键技术[J].天然气工业,2022,42(11):58-65.XIAO Jialin,YOU Yuan,ZHU Haiyan,et al. Key technologies for development adjustment well fracturing in Chongqing Fuling national shale gas demonstration area[J]. Natural Gas Industry,2022,42(11):58-65.
- [45] ZHU H Y,TANG X H,SONG Y J,et al. An infill well fracturing model and its microseismic events barrier effect:A case in Fuling shale gas reservoir[J]. SPE Journal,2021,26(1):113-134.
- [46] LIU Q Y,ZHAO J G,ZHU H Y,et al. Review,classification and structural analysis of downhole robots:Core technology and prospects for application[J]. Robotics and Autonomous Systems,2019,115:104-120.
- [47] LIU Q Y,ZHU H Y,CHEN G,et al. Intelligent switching valve for reservoir reformation and production monitoring and control and construction method therefor:US10626704B2[P].2020-04-21.
- [48]乔德彬,罗智勇,王鹏,等.往复式压缩机气缸多轴应变疲劳有限元分析[J].通用机械,2018,17(8):30-33.QIAO Debin, LUO Zhiyong, WANG Peng, et al. Multi axial strain fatigue finite element analysis of reciprocating compressor cylinder[J]. General Machinery,2018,17(8):30-33.
- [49]杨金,刘勇,徐向阳,等.基于有限元连接刚度计算的往复压缩机系统固有频率和振动力响应分析[J].压缩机技术,2019,57(2):20-24.YANG Jin, LIU Yong, XU Xiangyang, et al. Analysis of mechanical natural frequencies and forced dynamic responses of reciprocating compressor packages by using FEA calculated multicomponent contact stiffness[J].Compressor Technology,2019,57(2):20-24.
- [50]刘虎.活塞压缩机压缩连杆有限元分析[J].压缩机技术,2009,47(1):12-15.LIU Hu. Finite element analysis of connecting rod in piston compressor[J]. Compressor Technology,2009,47(1):12-15.
- [51]李新,陈浩,李鹏.往复压缩机热力计算软件开发[J].机械设计与制造,2011,49(2):79-81.LI Xin,CHEN Hao,LI Peng. Software exploitation of the reciprocating compressor thermodynamics and dynamics[J]. Machinery Design&Manufacture,2011,49(2):79-81.
- [52]刘虎.往复压缩机工艺气管线气柱固有频率分析[J].通用机械,2008,7(12):59-61.LIU Hu. Analysis of the natural frequency of a reciprocating compressor process gas piping column[J]. General Machinery,2008,7(12):59-61.
- [53]黄志强,张克海,陈振,等.大型往复压缩机管路振动分析与优化[J].安全与环境学报,2022,22(4):1845-1853.HUANG Zhiqiang,ZHANG Kehai,CHEN Zhen,et al. Vibration analysis and optimization research of large reciprocating compressor pipeline[J].Journal of Safety and Environment,2022,22(4):1845-1853.
- [54]陈振,李涛,黄琴,等.高速往复压缩机曲轴系振动特性与结构优化研究[J].安全与环境学报,2022,22(5):2532-2540.CHEN Zhen,LI Tao,HUANG Qin,et al. Vibration characteristics and structural optimization of high-speed reciprocating compressor crankshaft system[J]. Journal of Safety and Environment,2022,22(5):2532-2540.